MX5 – Time to get the Supercharger back on

Having got the garage done and the Evo ready for sale I could finally get back to the the MX5 supercharging project I almost finished last year but just ran out of time.

So I got everything out of storage in the roof of the garage and tried to remember how I’d put it all together in the first place.

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Didn’t want to miss the snooker so I multitasked. 😉

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All the various mountings I made had to go back on.

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One small job I had to do was find a place for the intake air temp sensor on the cold side of the intercooler. Just had to drill a hole and weld a nut in place.

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All back together and ready to try out.

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After a quick boost leak check.

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No major leaks so time to start it up.

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With the laptop hooked up to the DET3 me and Townie guessed some numbers for fueling on boost and went for a drive.

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Our guesses were pretty good so after some minor tweaks we got it back in the garage for a check over before going for another mapping run.

That’s when we spotted this.

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Boost goes in, oil comes out.

I had somewhere to be that evening so I panicked and put the car back to NA running so I could try and find out the cause of the leak over the next few days without the added complications of the supercharger.

There was quite a lot of oil spread all over the block and sump making it impossible to locate the source. So to find the source of the leak I cleaned all the oil off then used the car for a few journeys to hopefully show where fresh oil was leaking out.

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Fresh oil behind the crank pulley pointed towards the crank seal being the cause with increased crank case pressures exacerbating the problem. It was a bit of a pain but a relief it wasn’t something more serious like the head gasket.

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I ordered a replacement seal right away to deal with the problem before getting the charger on again.

Another small issue I noticed has been the increased engine bay temperature from the supercharger, particularly from the outlet near the power steering fluid reservoir. It’s clearly getting a bit hot causing the fluid to expand and over flow.

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The only fix for this so far is to make sure the fluid level is nearer the minimum level so there is capacity in the reservoir for expansion. I may still sort out some heat protection for it though.

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