While I was replacing the exhaust manifold and heat shielding I had a general look around where I was working, particularly those places that are otherwise impossible to see with everything in place. The only thing I found was a possible slight water leak from the gasket between the engine head and the coolant outlet […]
s2 elise
S1 Elise – Final Fit of the Exhaust, and Heat Shields
Having test fitted all the parts I fabricated to be sure I was happy with them (see here, here and here). The exhaust, exhaust heat shield and alternator heat shield could all be fitted for the last time with new gaskets and fixings. Everything ready to fit. New exhaust manifold gasket in place. Engine mount […]
S1 Elise – Making an Exhaust Heat Shield
As I’ve said previously, it got a bit hot in the Elise drivers seat on the hottest summer days and I wanted to do what I could to keep heat from the exhaust at bay. One thing being heat wrapping the exhaust which you can see here and the other being fitting a more effective […]
S1 Elise – Wrapping the Exhaust
With the new exhaust setup finished I wanted to do everything I could to keep engine bay and ‘cockpit’ temperatures down. In the summer it would get very hot in the car at times and that had to be largely down to being sat with the exhaust manifold only a few inches behind me. I […]
S1 Elise – 160 VVC / S2 Exhaust Manifold and MG ZR160 Downpipe
When I first got the Elise I found a number of exhaust leaks so spent some time replacing gaskets to sort them out. More about that here and here. While doing this I noticed the outer braiding of the flex section had started to break and the lambda sensor didn’t look great. Clearly someone had […]
S1 Elise – Fitting Poly Lower Rear Engine Mount Bushes
Having found the exhaust to be leaking at the join between the manifold and downpipe, when I first got the Elise, and noticed the flexi section underneath the sump had occasionally been touching the undertray. I figured the engine mounts might have got a bit tired after 20 years causing a bit more engine movement […]
S1 Elise – Suspension Refresh – Fitting Elise Parts Nylatron Anti Roll Bar Bushes
While I had the rest of the suspension apart I figured I may as well replace the 20 year old rubber anti roll bar bushes with something a little better. So as I was already ordering a list of parts from EliseParts.com I went for some of their Nylatron ARB bushes. The bushes and grease […]
S1 Elise – Suspension Refresh – Fitting Caliper Brackets and Pressing in Drive Flanges
Just a couple of bits to assemble before parts go back on the car. The rear caliper brackets need to be fitted to the hub carriers before the drive flanges can be pressed into the bearings. This is because access to the allen head bolts is restricted when the drive flange is in place. With […]
S1 Elise – Suspension Refresh – Aluminium Hub Carriers Cleaning and Anodising
When the Lotus designers decided to build the Elise using extruded aluminium they really ran with the idea and used it for more than just the chassis. The suspension uprights or hub carriers are one such example as extruded aluminium hub carriers was and still is out of the ordinary. My guess is that nowadays, […]
S1 Elise – Suspension Refresh – Nitron Shocks Freshen Up
The Nitron Street Series, fitted to my Elise by a previous owner, are very well liked by Lotus owners for road use and they certainly feel pretty good to me. So as I only intend to use the Elise on the road and the dampers had only covered 11k miles I didn’t see any reason […]